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Autonomous Maintenance
Autonomous Maintenance. Autonomous maintenance is the first step in the process of implementing total productive maintenance. This is where the basic equipment conditions are painstakingly achieved (mainly through cleaning and inspecting), and a system for sustaining these conditions is established.
It requires operators to take ownership of their equipment and its surrounding area. They can also identify equipment issues early on before they become failures.
With Autonomous Maintenance, Operators Are Empowered To Identify Problems Early On, Perform Preventive Maintenance Activities, And Execute Routine Tasks Such As Cleaning And Lubrication.
If required, connection of operations1 with your inventory systems such as cmms, erp.
How Does Autonomous Maintenance Work?
This approach not only enhances operational efficiency but also fosters a deeper understanding and ownership of the equipment among the staff.
Seven Steps Of Autonomous Maintenance Starting With The Restoration Of The Machine In Step 1, Through Improvements And Eliminating Of Difficult To Reach Places, Standardization Of Inspections, And Ending With The Development Of Technical Competence Of Production Workers And Implementation Of Autonomous Maintenance Strategy In The Entire.
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Put Simply, Autonomous Maintenance Is The Principle That Routine Checks And Maintenance Should Be Done On Equipment And Tech To Extend Its Lifespan, Rather Than Waiting For It To Break Down Completely And Requiring A Dedicated Maintenance Staff To Fix It.
It is a crucial component of the total productive maintenance (tpm).
It Is A Maintenance Philosophy First Introduced By Japan Institute Of Plant Maintenance (Jipm) By Seiichi Nakajima, A Japanese Maintenance Consultant And Teacher Known As The Father Of Tpm.
Under am, machine operators carry out basic maintenance activities such as making adjustments, lubrication, cleaning, continuously monitoring.
The 7 Steps For Developing Autonomous Maintenance Can Be Grouped Into The Three Stages Described Below: